Cold Forging China is a top forging parts factory known for producing high-quality and reasonably-priced parts. The company specializes in designing, researching, and developing various parts used in cold and warm forging processes. Cold forging is one of the most popular manufacturing techniques because it is cheap. This post discusses why cold forging is cost-effective.
Reasons why cold forging is cheap
One of the primary advantages of cold forging is that it is highly cost-effective. This is also one of the main reasons this manufacturing technique is highly applied in a wide range of industries. Below are reasons why the cold forging process is cost-effective;
1. Preprocessing
One of the main reasons this manufacturing technique is cheap is that the workpieces are usually preprocessed before going through the forging process. The workpiece, usually a metal, is heated or treated, depending on the desired outcome or the type of metal. The aim of preprocessing is to ensure that the rest of the forging process is effortless.
It also helps ensure that the metal can get deformed easily. During the preprocessing stages, products like furnaces, kilns, or electricity are typically used. Their role is to increase the metal’s temperature above its point of crystallization. The preprocessing stage helps make the process cost-effective as it reduces the workload for the rest of the process.
2. Temperature
One of the primary characteristics of cold forging is that it is usually done at room temperature. This means that electricity and other sources of heat are not required. In most manufacturing processes, one of the most costly elements is increasing the temperatures. Electricity and other sources of heat play a significant role in the final cost of the process. In cold forging, this is not necessary.
However, it is worth mentioning that some heat is usually produced in the process. The heat usually comes from the force applied on the metal piece as the hammer strikes it severally. The temperature of the metal may rise to 450 degrees during this process. Regardless, this does not affect the cost of the process as the heat is produced organically.
3. Finishing
The other reason why cold forging is cheap is that the parts produced through cold forging usually require minimal finishing processes. This helps you save on the cost of labor, equipment, and finishing products.
4. Fast production
Another advantage of cold forging is that it is a quick process. This also plays a role in the cost of the process. In the business world, time is usually referred to as money. Therefore, spending too much time producing one part can cost the manufacturer a lot of money as time is wasted. Cold forging eliminates this issue by providing faster production. Therefore, in cold forging, several parts can be produced in the least amount of time.
Conclusion
Other than the reasons listed above, cold forging is a cheap manufacturing process because it does not require a lot of raw materials. The only raw material required in cold forging is the workpiece or the metal piece. This helps save you a lot of money compared to other manufacturing processes.
